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Lets look at how to disassemble an AR-15 upper! Breaking down your AR-15 upper doesn’t have to be a pain. Whether you’re doing a deep clean, prepping for upgrades, or just curious how it all fits together—this teardown guide walks through every part, tool, and trick to get it done right.
Fully teardown your AR-15 upper receiver without damaging parts
Includes barrel, front sight base, carry handle, ejection port cover, and forward assist
Clear timestamps from the video walk you through each step
Ideal for cleaning, inspection, upgrades, or Cerakote prep
Complements the AR-15 Upper Assembly Guide
Breaking down the upper receiver lets you deep clean, inspect parts for damage, and prepare for upgrades. If you’re changing barrels, doing a paint job, or replacing a forward assist, this is where it starts.
Bench vise with upper receiver block
AR-15 armorer’s wrench
Cup tip and roll pin punches (1/16″, 3/32″, 5/64″)
Snap ring pliers
Pick tool
Optional:
Real Avid Armorer’s Master Kit (covers most of the above)
Video Timestamp: 0:02
If using drop-in clamshell handguards, pull back the delta ring and pop out each half.
Free-float handguards vary by design—some require hex keys or barrel nut removal.
Video Timestamp: 0:55
Push the front and rear takedown pins from left to right.
Pull the upper receiver off the lower and set aside the lower.
Video Timestamp: 1:47
Loosen the two thumb nuts on the side.
Lift the carry handle off the upper.
Video Timestamps: 2:14–4:14
Use a cup tip punch to drive out the two taper pins (left to right).
Use a 5/64″ punch to remove the gas tube roll pin.
Pull the FSB off the barrel, then remove the gas tube.
Video Timestamp: 4:31
Slide the cap off the barrel.
Video Timestamps: 4:43–5:45
Mount the upper in a vise using a receiver block.
Use an armorer’s wrench to remove the barrel nut.
Pull the barrel forward out of the upper.
Video Timestamps: 6:00–6:36
Use snap ring pliers to remove the retaining ring.
Pull off the spring and slip ring.
Video Timestamps: 6:47–7:25
Push the retaining pin forward while holding tension on the spring.
Remove the cover and spring from the receiver.
Video Timestamps: 7:33–8:20
Use a 3/32″ roll pin punch to drive out the pin.
Gently ease out the forward assist and spring.
Video Timestamps: 8:25–9:40
Carbon or fouling around the barrel extension
Roll pins, detents, and springs for wear or damage
Gas tube for blockage or corrosion
Ejection port cover spring alignment
Cracks in the forward assist or its bore
Lay parts out on a labeled mat or tray
Keep pins and springs grouped
Use cleaning brushes and solvent to scrub carbon
Snap reference photos during disassembly if needed
Lightly oil moving parts before reinstalling
When I first started working on AR-15s in the 90’s I thought they were going to be complicated. When you start working on them you find out how easy it is to build and maintain them.Jason Schaller
Disassembling an AR-15 upper might look intimidating, but with the right tools and a clear walkthrough, it’s a straightforward job. Whether you’re chasing cleaner cycles, planning a new build, or just getting to know your rifle inside and out—this teardown gives you the confidence to make every shot count.
Don’t forget to check out the AR-15 Upper Assembly Guide to put it all back together right.
The Real Avid Armorer’s Master Kit, came out way after I filmed this video. That is my go to kit when working on AR’s these days
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About the Author: Jason Schaller is a former FFL holder and founder of Eagle Eye Shooters Supply in Helena, MT, where he provided professional gunsmithing services and guided customers on all aspects of firearms ownership. Today, he teaches DIY gunsmithing at The Rogue Banshee and serves as a Chief Instructor at Freedom Crew University. With over a decade of hands-on professional experience with firearms and nearly 30 years in IT, Jason also holds top cybersecurity certifications including CISSP, CISA, and CRISC. When he’s not geeking out, he’s helping others build self-reliance, critical thinking, and firearms proficiency through real-world content.
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