HOW TO ASSEMBLE THE WINCHESTER MODEL 94 // Building the iconic Winchester 30-30 model 1894 levergun
Jason Schaller
In this video
Jason Schaller

Assembling a Winchester Model 94 can feel like both a daunting task and a rewarding challenge. Picture this: you opened a dusty box at an estate sale and found an old Winchester Model 94, the rifle that has seen the wild west and countless hunting adventures. In this blog post, we will guide you through each step of reassembling this classic piece of history, sharing tips along the way to ensure that your reassembly goes off without a hitch.
Gathering Your Tools and Parts
Before diving into the assembly of your Winchester Model 94 rifle, it’s crucial to gather all the necessary tools and parts. This step is often overlooked, but it can make or break your assembly experience. Imagine trying to cook a meal without all the ingredients. Frustrating, right? The same principle applies here.
Identify and Prepare Your Tools
First things first, let’s identify the tools you will need:
- Screws: You will need various screws, including the carrier spring screw and cartridge guide screws.
- Springs: The carrier spring is essential for the assembly.
- Guides: Left and right cartridge guides are critical components.
Gathering these items in advance will save time and prevent interruptions during the assembly process. It’s like having all your ingredients prepped before cooking. You wouldn’t want to be halfway through a recipe and realize you’re missing a key component.
The Importance of Using the Right Tools
Using the right tools is not just a suggestion; it’s a necessity. Each tool serves a specific purpose. For example, using the correct screwdriver ensures that screws are tightened properly without stripping them. Stripped screws can lead to bigger problems down the line. Think of it as using a hammer to drive in a screw. It might work, but it’s not the right tool for the job.
Moreover, using the right tools can enhance safety. A tool that fits well in your hand is less likely to slip, reducing the risk of injury. So, take a moment to familiarize yourself with each tool. This knowledge will pay off during the assembly.
Review Safety Tips
Safety should always be a priority when working with tools and parts. Here are some essential safety tips to consider:
- Wear safety glasses: Protect your eyes from flying debris or accidental slips.
- Keep your workspace tidy: A clean area reduces the risk of accidents.
- Use tools as intended: Misusing tools can lead to injuries. Always follow the manufacturer’s guidelines.
Before starting, take a moment to review these safety tips. It’s better to be cautious than to rush into assembly and risk injury. Remember, safety is not just a guideline; it’s a mindset.
Gathering Your Components
Now that you have your tools ready, it’s time to gather your components. For the assembly of the Winchester Model 94, you will need:
- Carrier spring
- Carrier spring screw
- Left cartridge guide
- Right cartridge guide
- Two cartridge guide screws
- Spring cover
- Spring cover screw
Having these components at your fingertips will streamline the assembly process. You won’t have to pause to search for parts, which can disrupt your focus and flow.
Additional Materials
In addition to the tools and components, consider other materials that may be helpful:
- Screwdrivers: A set of screwdrivers in various sizes will be essential.
- Punches: These can help in aligning and securing components.
These materials can enhance your efficiency and effectiveness during the assembly. Just as a chef has a variety of utensils to create a perfect dish, you too should have the right materials on hand.
As you prepare to start assembling, remember to consult resources for additional guidance. Websites like www.trb.fyi offer disclaimers and articles that can provide valuable insights.
In summary, gathering your tools and parts is a foundational step in the assembly process. It sets the stage for a successful and safe experience. So, take the time to prepare, and you’ll find the assembly process to be much smoother.
Step-by-Step Assembly Process
Assembling a Winchester Model 94 rifle can be a rewarding experience. However, it requires careful attention to detail. Each component plays a vital role in the overall functionality of the rifle. This section will guide you through the assembly process, focusing on key components like the carrier spring and cartridge guides.
Gathering Your Tools and Components
Before diving into the assembly, it’s essential to gather all necessary components. Here’s a quick list:
- Carrier spring
- Carrier spring screw
- Left and right cartridge guides
- Two cartridge guide screws
- Spring cover
- Spring cover screw
Having everything ready will streamline the process. It’s like preparing for a recipe; you wouldn’t want to start cooking without all your ingredients, right?
Installing the Carrier Spring
Now, let’s get to the heart of the assembly. Installing the carrier spring correctly is crucial for functionality. This spring is responsible for the smooth operation of the rifle. Here’s how to do it:
- Locate the bottom groove on the left side of the receiver.
- Carefully insert the carrier spring into this groove, ensuring the hook is beneath the screw hole.
- Secure the carrier spring with its screw.
It’s important to ensure that the spring is positioned correctly. A misaligned spring can lead to malfunctions later on. Think of it as the backbone of your assembly; if it’s not in place, everything else may falter.
Aligning the Cartridge Guides
Next, attention turns to the cartridge guides. Aligning the cartridge guides carefully is essential to avoid misalignment problems. Follow these steps:
- Insert the left cartridge guide into its designated slot.
- Install the cartridge guide screw, ensuring the holes within the receiver are aligned.
- Repeat the process for the right cartridge guide, sliding it in from the rear position.
Proper alignment here is key. If the guides are off, it can cause feeding issues. It’s like trying to fit a square peg in a round hole; it just won’t work.
Securing Each Component
Once the cartridge guides are in place, it’s time to secure everything. Thoroughly securing each component prevents future issues. Here’s what to do next:
- Position the spring cover over the assembly.
- Loosely install the spring cover screw to allow for free movement.
After this, you’ll need to assemble additional components such as the lower tang, mainspring strain screw, trigger, and sear. Each part must be secured tightly to ensure the rifle functions properly.
Checking Mechanics After Installation
After completing the assembly, it’s crucial to check the mechanics. This step is often overlooked, but it can save you from potential headaches down the line. Make sure everything operates smoothly. Test the trigger, check the movement of the carrier, and ensure the sear is functioning correctly. A small oversight can lead to significant issues.
Potential Issues with Damaged Parts
While assembling, be mindful of the condition of your parts. Damaged components, such as the sear, can cause serious problems. If you notice any wear or damage, it’s best to replace those parts before proceeding. It’s like trying to build a house on a shaky foundation; it just won’t hold up.
Final Thoughts on Assembly
As you progress through the assembly, remember that patience is key. Take your time to ensure each component is installed correctly. The satisfaction of a well-assembled rifle is worth the effort. With each step, you’re not just putting together parts; you’re creating a reliable tool that can serve you well.
In summary, focus on these critical steps:
- Installing the carrier spring correctly is crucial for functionality.
- Align the cartridge guides carefully to avoid misalignment problems.
- Secure each component thoroughly to prevent future issues.
By following these guidelines, you’ll be well on your way to successfully assembling your Winchester Model 94 rifle.
Testing and Final Inspection
Now that the assembly of the Winchester Model 94 rifle is complete, it’s time to focus on one of the most crucial steps: testing and final inspection. This phase is not just a formality; it’s essential for ensuring safety and functionality. A thorough check can prevent mishaps during use, which is something every responsible gun owner should prioritize.
Conducting a Thorough Functionality Check
After assembly, the first step is to conduct a thorough functionality check. This involves examining each component to ensure it operates as intended. Here are some key aspects to focus on:
- Visual Inspection: Look for any loose screws or misaligned parts. A simple visual check can reveal potential issues.
- Action Testing: Cycle the action multiple times. This helps to ensure that everything moves smoothly without any hitches.
- Trigger Function: Test the trigger pull. It should feel consistent and not overly stiff or loose.
Remember, “Taking a moment to ensure all parts are functioning can save you major headaches later.” This quote rings true, especially in the context of firearm safety. A small oversight can lead to significant problems down the line.
Testing the Action for Smooth Operation
Next, it’s vital to test the action to ensure smooth operation. This is where the rifle’s mechanics come into play. Here’s how to go about it:
- Dry Firing: With the rifle pointed in a safe direction, practice dry firing. This allows you to feel the trigger and hammer without live ammunition.
- Loading and Unloading: Practice loading and unloading the rifle. Ensure that cartridges feed smoothly and eject properly.
- Check Safety Mechanisms: Engage and disengage the safety (basically the lever being squeezed and let go) to ensure it functions correctly. This is a crucial safety feature that must work flawlessly.
Testing the action thoroughly not only confirms that the rifle is ready for use but also builds confidence in the shooter. A well-functioning rifle can make all the difference in the field.
Importance of a Proper Inspection
A proper inspection can prevent mishaps during use. It’s easy to overlook minor details, but these can lead to dangerous situations. Here are some common pitfalls to watch for:
- Improper Assembly: Sometimes parts may not be seated correctly. Double-check that everything is in its right place.
- Wear and Tear: Inspect for any signs of wear on critical components. If anything looks worn out, it’s better to replace it now than risk failure later.
- Lubrication: Ensure that moving parts are adequately lubricated. This helps in smooth operation and prevents rust.
Taking time for a final check can save time in the long run. It’s better to invest a little extra time now than to deal with potential issues later.
Final Thoughts
Once the assembly of the Winchester Model 94 rifle is complete, the testing and final inspection phase is non-negotiable. It’s not just about ensuring the rifle looks good; it’s about making sure it functions safely and effectively. By conducting a thorough functionality check, testing the action, and performing a proper inspection, the shooter can feel confident in their firearm.
Remember, safety comes first. The time spent on these checks is invaluable. A well-inspected rifle is not just a tool; it’s a reliable companion for any shooting adventure. So, take the time to ensure everything operates smoothly before taking the rifle out for a shoot. Your future self will thank you for it.
TL;DR: Reassembling the Winchester Model 94 requires patience and attention to detail. Follow our step-by-step guide for success, and remember to prioritize safety at every stage.
Video Index:
Intro – 0:00
Installing the carrier spring, cartridge guide and spring cover – 0:47
Installing the lower tang – 3:18
Reassembling the finger lever – 6:26
Reassembling the locking bolt – 6:21
Reassembling the breechbolt – 9:32
Installing the breechbolt and locking block – 12:16
Installing the lower tang and hammer – 12:54
Installing the carrier – 14:00
Installing the finger lever – 14:43
Installing the stock – 18:01
Installing the magazine tube – 18:55
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Original Content by The Rogue Banshee / My Rogue Solutions LLC.
Credit: Jason Schaller
Email: jschaller@trb.fyi
About the Author: Jason Schaller is a former FFL holder and founder of Eagle Eye Shooters Supply in Helena, MT, where he provided professional gunsmithing services and guided customers on all aspects of firearms ownership. Today, he teaches DIY gunsmithing at The Rogue Banshee and serves as a Chief Instructor at Freedom Crew University. With over a decade of hands-on professional experience with firearms and nearly 30 years in IT, Jason also holds top cybersecurity certifications including CISSP, CISA, and CRISC. When he’s not geeking out, he’s helping others build self-reliance, critical thinking, and firearms proficiency through real-world content.
Disclaimers:
Content Use & Compliance
The videos, articles, and images shared by The Rogue Banshee feature gear, tools, and products for informational and entertainment purposes only. All activities follow local, state, and federal laws where they were conducted in. All activities are conducted safely under professional supervision in approved locations.
Affiliate Disclaimer
Some links in my content are affiliate links. If you purchase through them, The Rogue Banshee earns a small commission at no extra cost to you. This helps support the channel and create content.
Firearm Safety Notice
I promote safe and responsible firearm ownership. All activities are conducted in a controlled, professional environment and adhere to YouTube’s policies and community guidelines.
Join The Rogue Nation!
I don’t do spam. Just actionable tips, gear breakdowns, and real-world fixes—delivered when it matters.
You’ll get:
•Firearm maintenance tips
•Early access to new guides
•Behind-the-scenes builds
•Tools that actually work
Support Us:
If you’d like to support the work we do, check out the links below:
- Shop on Amazon: https://trb.fyi/az
- Merch Store: https://trb.fyi/merch
- YouTube Channel Membership: https://trb.fyi/ytmembers
For all links and resources, visit: https://link.trb.fyi
Credits and Socials:
Social Media:
- Instagram: https://trb.fyi/ig
- Facebook: https://trb.fyi/fb
- Twitter: https://trb.fyi/x
- Website: https://trb.fyi
Credits:
Original Content by The Rogue Banshee / My Rogue Solutions LLC.
Credit: Jason Schaller
Email: jschaller@trb.fyi
About the Author: Jason Schaller is a former FFL holder and founder of Eagle Eye Shooters Supply in Helena, MT, where he provided professional gunsmithing services and guided customers on all aspects of firearms ownership. Today, he teaches DIY gunsmithing at The Rogue Banshee and serves as a Chief Instructor at Freedom Crew University. With over a decade of hands-on professional experience with firearms and nearly 30 years in IT, Jason also holds top cybersecurity certifications including CISSP, CISA, and CRISC. When he’s not geeking out, he’s helping others build self-reliance, critical thinking, and firearms proficiency through real-world content.
Disclaimers:
Content Use & Compliance
The videos, articles, and images shared by The Rogue Banshee feature gear, tools, and products for informational and entertainment purposes only. All activities follow local, state, and federal laws where they were conducted in. All activities are conducted safely under professional supervision in approved locations.
Affiliate Disclaimer
Some links in my content are affiliate links. If you purchase through them, The Rogue Banshee earns a small commission at no extra cost to you. This helps support the channel and create content.
Firearm Safety Notice
I promote safe and responsible firearm ownership. All activities are conducted in a controlled, professional environment and adhere to YouTube’s policies and community guidelines.